The plastic injection molding industry is an industry known for its
efficiency and high manufacturing numbers each year. With injection molds in
China and the United States becoming more and more abundant, the industry
continues to earn a high amount of revenue.
These machines are known for their high efficiency when it comes to
producing products, and this allows them to be able to produce hundreds to
thousands of products in a short period of time. With that in mind, it is
important to make sure that the cycle time in injection molding remains quick
enough to be able to produce good numbers. Here are some ways to lessen the
cycle time on your injection molding machine.
Update
the Mold Design
One of the biggest factors that affect the cycle time is the mold
design. Having the right design is a factor when it comes to the quality of the
product, as having a good mold means that the final product does not need too
much refinement anymore. It is best to get a strong and high-quality mold in
order to produce better products. Low-quality molds can cause more defective
products that have traces of damage, which would slow down the overall cycle
time. It is best to continue refining the design until you finally get a very
efficient and dynamic design.
Hiring a
Skilled Process Technician
The process technician is the person behind most of how plastic products
are produced. The speed and efficiency of the whole process would be down to
how they perform, which means it pays to get someone who is highly skilled in
the whole plastic production process. A skilled process technician would know
hoe to manufacture products of the best quality, and be able to manage all of
the resources that are needed.
Resin Use
The use of resin in plastic injection molding machines is necessary, as
it helps cool down the plastic molds to a safe temperature that allows it to
produce more products. This quick cooling time allows the parts to be ejected
form the machine faster as well, which makes for a more efficient manufacturing
process. Resins come in different grades, and each one helps reduce the cycle
time to a certain degree that allows it to perform faster.
Design of
the Parts
Another important factor that affects the plastic manufacturing cycle
time is the part design. The thickness of the parts depends on whether or not
the process would be faster or slower. Part thickness is also a factor in
durability of the product, which affects the quality of the product. It is best
to comply with regulation standards to ensure that you will still deliver
quality products.
Key
Takeaway
Plastic manufacturing is about quality and efficiency, which is why reducing
the cycle time allows for more quality products to be produced by plastic
manufacturing companies all over the world. By using these ways listed above,
you are guaranteed that you would have a better time producing products for
your clients.
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